• VAMOS
    Research project at Celignis





VAMOS

"Value Added Materials from Organic Waste Sugars"


ProgrammeCBE-JU, Horizon Europe, BBI.2018.SO2.D3
CategoryInnovation Action (IA)
StatusCompleted
Period2019 - 2023
Partners11
Budget€13.70m
LinksWebsite, Cordis, CBE-JU, Twitter
Vamos is based on the Fiberight process for the valorisation of municipal solid waste. In particular, VAMOS will focus on using the separated paper-waste fraction as a substrate for conversion to sugars which are then subsequently fermented to lactic acid.

The process involves a number of stages, including pretreatment, hydrolysis, and fermentation. At each stage there will be an input and a number of output streams. For example, the enzymatic hydrolysis process will produce a liquid fraction containing the hydrolysed sugars and a solid fraction containing the non-hydrolysed portion of the biomass.

VAMOS project partners

NIR spectra

NIR calibration models

Celignis plays a key role in the project with regards to the analysis of the solid fractions at a number of stages in the process. Our initial work focused on the development of rapid analysis models, using near infrared spectroscopy equipment located in our labs, that allow the composition of the material to be predicted based solely on the NIR spectra collected from it. This allows the analysis time to be reduced from weeks to seconds.

Developing these models requires that we first analyse, via standard chemical approaches, a wide variety of samples, covering the variability expected from the process. Once a suitably large dataset has been built then the first iterations of the models can be developed. This is an approach we have successfully demonstrated to date in other BBI projects (BIOrescue and UNRAVEL) at the RIA (up to TRL-5) level for both feedstocks and process outputs.

Excitingly, VAMOS gives Celignis the opportunity to demonstrate its NIR models at a higher TRL level (TRL-7). As part of this, once the demo-scale biorefinery is operational, we will install similar NIR equipment within the demo plant (which is expected to be located in the UK) and set up customised software that will allow plant operators, with no technical expertise in NIR or chemometrics, to routinely analyse the inputs and outputs of the process.

We will then work with plant operators over the course of a year, devleoping incremental improvements in the accuracy of the models and in the performance of the customised software. This work is expected to lead to the development of an integrated software package and commercial proposition for replicating this approach at other biorefineries, operating at demonstration or commercial scales.

NIR analysis at Celignis

Publications from VAMOS with Celignis Authors

Herrera, N., Ordóñez, D. F., Gaduan, A. N., Singkronart, K., Hayes, D., Puri, D., Lee, K.-Y. (2024) Valorisation of waste pulp from materials recovery facility rejects for composite applications, Composites Part A: Applied Science and Manufacturing 180: 108108

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Waste pulp was recovered from MRF rejects, purified, processed into paper sheets and laminated with polylactide (PLLA) films. The purification process employed produced waste pulp of different qualities. The mechanical properties of the resulting waste pulp fibre-reinforced laminated PLLA composites was indifferent to the type of waste pulp treatment used. All composites showed significant improvements over neat PLLA, highlighting the viability of using waste pulp as a potentially cheap and sustainable reinforcement for polymers. Lifecycle assessment further showed that the composites possessed lower net global warming potential, as well as the end-point impact categories of human health and ecosystem quality compared to neat PLLA. This is due to the higher mechanical performance of the composites, which leads to higher weight saving of the functional unit. Our work paves the way for the use of pulp rejects from the recycling process for higher value applications, diverting them from landfill or incineration.

Other Celignis Research Projects Funded by the CBE-JU

Current Projects


BIONEER, is an Innovation Action project funded by the CBE-JU, under topic HORIZON-JU-CBE-2023-IA-06 (Selective, Sustainable Production Routes Towards Bio-Based Alternatives To Fossil-Based Chemical Building Blocks). This project will start in May 2024 with Celignis, an SME partner and full industry BIC member, playing a leading role in the scaled-up (1 m3) production of platform chemicals.

Further info...

PROMOFER, is an Innovation Action project funded by the CBE-JU, under topic HORIZON-JU-CBE-2023-IA-03 (Improve Fermentation Processes (Including Downstream Purification) To Final Bio-Based Products). This project started in June 2024 with Celignis, an SME partner and full industry BIC member, playing a pivotal role in the project. Our core activities include undertaking the pre-treatment and hydrolysis of lignocellulosic biomass at scaled-up (TRL7, 1 m3) volumes. The resulting sugars are then provided to other partners for downstream fermentations.

Further info...

MANUREFINERY, is an Innovation Action project funded by the CBE-JU, under topic HORIZON-JU-CBE-2023-IA-01 (Small Scale Biorefining In Rural Areas). This project will start in September 2024 with Celignis, an SME partner and full industry BIC member, involved in the analysis of feedstocks and products of the process. We are also contributing towards the technoeconomic analysis (TEA) of the technologies.

Further info...

Concens the development of an integrated biorefinery to make a portfolio of bio-based solvents from 2G sugars and furans obtained from spent coffee grounds and woody biomass. Celignis's activities include (i) Design and optimisation of a high-cell-density, two-stage Clostridial process for butanol from hydrolysates; (ii) in-situ solvent recovery via membrane/ extractive set-ups; (iii) enzymatic hydrolysis of both feedstocks.

Further info...

WoodVALOR valorises contaminated/post-consumer wood waste (WW) via: (i) thermal conversion to biochar; and (ii) fractionation followed by conversions to paints & coatings ingredients. Celignis is involved in Chemo-enzymatic fractionation of decontaminated wood (DW) to sequentially extract/purify lignin and hemicellulose, and in developing hemicellulose-based emulsifiers/stabilizers and binder monomers for industrial formulations. Additionally, Celignis is involved in metals/mineral recovery from decontamination wastewater using biochar produced in the project.

Further info...

LIGNOFUN funnels lignin streams into high-value aromatics. Celignis leads WP4, putting crude low molecular weight (LMW) lignin through integrated membrane and solvent fractionation into fractions for bioactivity screening (antioxidant, UV-absorbance, antimicrobial, emulsion stabilization), followed by enzymatic/chemical grafting (e.g., sugars, fatty acids) to tune solubility/surface functionality and stability.

Further info...

Develop and demonstrate bio-based construction products (e.g., wall panels, flooring tiles, sandwich structures). Celignis leads materials development: chemo-enzymatic extraction and fractionation of lignin/xylan/cellulose from agri/forest residues, followed by advanced chemical modification of xylan and lignin (mixed-molecule grafting, acylation and silylation) to tailor hydrophobicity, flow/rheology (via DP control), mechanical strength, and fire resistance for injection-moulding/3D-printing.

Further info...

Completed Projects


PERFECOAT, a RIA project funded by the BBI JU, targets the development of novel sustainable coatings that will ultimately be available to the public. Celignis is responsible for the extraction and modification of polymers (xylan and chitosan) that will be used as binders in these coatings. Further info...The BIOrescue project was focused on developing technologies to convert spent mushroom compost, a problematic waste of the mushroom industry, to high value products. Within the project Celignis undertook a compositional profiling study of the feedstocks and developed rapid analysis models for these and process outputs. Further info...The UNRAVEL project (UNique Refinery Approach to Valorise European Lignocellulosics) is focused on the optimsiation of a biomass pre-treatment technology. Celignis plays a key role by analysing and evaluating the extractives present in a wide variety of feedstocks and determining how they influence pre-treatment. Further info...

Other Celignis Research Projects Funded by the Horizon Programme

Current Projects


Enxylascope aims at bioprospecting and producing a novel set of xylan debranching enzymes, thereby demonstrating its ability to make xylan a key ingredient in a variety of consumer products. Celignis is playing a key role, being the technical lead and responsible for the extraction and modification of xylan from biomass. Further info...

Completed Projects


DIBANET was an FP7 research project, written and coordinated by Celignis founder Dan Hayes, that concerned the production of second generation biofuels from biomass feedstocks in Europe and Latin America. The advances in the state of the art of biomass analysis made in DIBANET led to the formation of Celignis. Further info...The focus of ENABLING was on supporting the spreading of best practices and innovation in the provision of biomass for the Bio-Based Industry (BBI). Celignis played a key role in the project with regards to stressing the importance of biomass composition in terms of evaluating feedstock and technology suitability. Further info...Celignis was the sole partner in SAPHIRE. The project, funded by the European Union's INNOSUP programme, concerned the production of high-value hydrogels from lignocellulosic residues. These are expected to have applications in the cosmetic and pharmaceutical sectors. Further info...This demo project involves innovative superheated steam processing of unwanted bush and invasive biomass into high-value, clean-burning, low-cost solid biofuel. Celignis will analyse feedstocks, and process outputs, and use our QTOF-LC/MS system to profile the steam condensate for high value chemicals. We will then develop a method to recover target constituents. Further info...BIO4AFRICA will empower smallholder farmers by creating value from locally available biomass. Celignis is analysing a wide range of biomass feedstocks, from a number of African countries, and providing recommendations regarding the most suitable ones, under the best conditions, for the given processing technology. We also analyse the outputs of the various processes. Further info...This was a Marie-Curie Individual Fellowship (MCSA-IF) involving Celignis's Lalitha in which algae were used to recover nutrients from anaerobic digestion (AD) process streams. Further info...

Other Celignis Research Projects

Completed Projects


Celignis is the sole partner in STEAME, a project funded by the Irish Research Council and focused on the development of technologies to make anaerobic digestion more financially viable in Ireland.

Further info...

Celignis News Articles on VAMOS

February 28th 2024

New Publication from our VAMOS Project


This publication, co-authored by Celignis, includes our data on waste pulp composition

Today a new publication, covering results obtained in the VAMOS project, funded by the CBE-JU, has been published online.

 

This publication includes results of Celignis's analyses of project-dervived samples and also covers the use of the waste pulp for the production of composites.

 

Details of the paper are provided below:

 

Herrera, N., Ordóñez, D. F., Gaduan, A. N., Singkronart, K., Hayes, D., Puri, D., Lee, K.-Y. (2024) Valorisation of waste pulp from materials recovery facility rejects for composite applications, Composites Part A: Applied Science and Manufacturing 180: 108108

 

Click here to view the full publication.

 

 

 

 

September 1st 2019

BBI-JU Project VAMOS Officially Starts


This Innovation Action project will involve the construction and operation of a TRL7 biorefinery in the UK, based on the Fiberight process and using Celignis's rapid analysis models for process control

Today marks the first day of the BBI-JU project VAMOS. It is a €13.7m Innovation Action (IA) project, funded as part of the EU's Horizon 2020 research programme, that involves 11 partners.

The project is based on the Fiberight process for the valorisation of municipal solid waste. In particular, VAMOS will focus on using the separated paper-waste fraction as a substrate for conversion to sugars which are then subsequently fermented to lactic acid.

The process involves a number of stages, including pretreatment, hydrolysis, and fermentation. At each stage there will be an input and a number of output streams. For example, the enzymatic hydrolysis process will produce a liquid fraction containing the hydrolysed sugars and a solid fraction containing the non-hydrolysed portion of the biomass.

Celignis plays a key role in the project with regards to the analysis of the solid fractions at a number of stages in the process. Our initial work focuses on the development of rapid analysis models, using near infrared spectroscopy equipment located in our labs, that allow the composition of the material to be predicted based solely on the NIR spectra collected from it. This allows the analysis time to be reduced from weeks to seconds.

Developing these models requires that we first analyse, via standard chemical approaches, a wide variety of samples, covering the variability expected from the process. Once a suitably large dataset has been built then the first iterations of the models can be developed. This is an approach we have successfully demonstrated to date in other BBI projects (BIOrescue and UNRAVEL) at the RIA (up to TRL-5) level for both feedstocks and process outputs.

Excitingly, VAMOS gives Celignis the opportunity to demonstrate its NIR models at a higher TRL level (TRL-7). As part of this, later on in the project, once the demo-scale biorefinery has been built and is operational, we will install similar NIR equipment within the demo plant (which is expected to be located in the UK) and set up customised software that will allow plant operators, with no technical expertise in NIR or chemometrics, to routinely analyse the inputs and outputs of the process.

We will then work with plant operators over the course of a year, devleoping incremental improvements in the accuracy of the models and in the performance of the customised software. This work is expected to lead to the development of an integrated software package and commercial proposition for replicating this approach at other biorefineries, operating at demonstration or commercial scales.

Click here to read more about the project and Celignis's involvement in it.





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