Services for the Analysis of Process and Pre-treatment Liquids

Economic production of fermentable sugars from lignocellulosic biomass is critical for the biorefinery applications in the bioeconomy industry. This study demonstrates effective enzymatic hydrolysis of recalcitrant softwood using newly identified fungus Penicillium rotoruae. Initially, nineteen fungal isolates were screened on softwood galactoglucomannan (GGM), with nine showing strong responses in the liquid culture. Trichoderma viride, Penicillium rotoruae, and Amorphotheca resinae showed highest B-mannanase, B-mannosidase, and a-galactosidase activities. P. rotoruae demonstrated superior main chain cleaving enzyme activities, while A. resinae excelled in the side chain cleaving activity. The crude enzyme of P. rotoruae was evaluated on two Pinus radiata substrates. Using soluble GGM, P. rotoruae released 34.3% monomeric sugars (32.1 g/L reducing sugars), outperforming commercial CTec-2 (22.9% and 23.2 g/L respectively). Co-application of CTec-2 with P. rotoruae enzymes increased monomeric sugar yield to 56.3%, with galactose, mannose, and glucose increasing 20-, 3.6-, and 2.2-fold respectively. Using insoluble pulp, co-application yielded 88% of monomeric sugars (20.2 g/L reducing sugars) representing an increase of 20% soluble sugars relative to CTec-2 used alone. Techno-economic analysis indicated an increase in annual EBITDA, a positive ROCE and sugar cost savings of NZD 125/t demonstrating significant economic potential for softwood biorefineries.

A novel thermo-mechanical pulping (TMP) process has been developed to produce a by-product rich in high-molecular weight (MW) hemicelluloses, a potential raw material for barrier coatings and films. This process uses prehydrolysis to solubilise the hemicelluloses followed by chip compression to separate the soluble material from the wood matrix. The pressate from the chip compression stage was dark-coloured and had a high content of high-MW hemicelluloses and lignin. However, isolating the high-MW material from the pressate directly by ultrafiltration was not feasible because of membrane fouling by dissolved lignin and wood extractives, while coloured impurities are undesirable for many potential applications. To solve these problems the pressate was purified using XAD adsorbent resin to remove low-MW lignin, extractives and colour. Ultrafiltration of the purified pressate yielded lightly coloured high-MW hemicellulose with a low content of lignin and well suited for barrier films and coatings.

Acetone organosolv fractionation of beech and birch wood at the lab-scale results in high sugar yields from the (hemi)cellulose and the isolation of a high-purity lignin. In this study, the process is scaled up to validate the technology at the pilot scale using industrial-size beech and birch wood chips and low liquid-to-solid ratios as a next step toward commercialization. Translation of the fractionation process to the pilot-scale showed a similar performance as compared to the lab-scale processing with a good conversion of the wood polymeric pentoses to mostly monomeric sugars and a high delignification. Continuous lignin precipitation by solvent evaporation using the LigniSep process resulted in the formation of nonsticky lignin aggregates with a good filterability. The improved lignin yields and advanced process design as compared to the traditional dilutive lignin precipitation approaches are likely to translate to a better process economy. The pulp washing efficiency and the recovery of (nonprecipitable) lignin from the aqueous hemicellulose stream still need to be improved for an efficient process design. However, the fractionation performance and high product concentrations in the spent liquor provide an excellent start position for improved process design at the commercial scale.

Pretreatments of lignocellulosic biomass prior to fast pyrolysis need to give a better yield and quality of pyrolysis oil and be practical to implement at a commercial scale. This study demonstrated, at a large pilot scale, that thermomechanical refining can reduce the particle size, hemicellulose content, and mineral content of pine wood chips, leading to improved yields of carbohydrate-derived chemicals on fast pyrolysis. Additionally, a hemicellulose-rich byproduct can be generated during the pretreatment for separate valorization. The impact of different presteaming times, citric acid infusion, and disc refining on the yield and composition of the pyrolysis oil was studied. Presteaming of citric acid-infused wood chips at 173 C for 3 min and refining to wood fiber proved most effective in improving the yield of pyrolysis oil organics, including the valuable biochemicals levoglucosan and hydroxyacetaldehyde, while reducing the yields of low-value char and noncondensable gases.